Global Concepts, Inc. has developed Flow Planner™
into a unique state-of-the-art decision support tool. The engineering logistics
capabilities are all best-in-class pull-model strategies utilizing modern
pull-type replenishment processes to expertly establish and manage inventory
levels and material flow while minimizing costs. The only commercially available
product of its kind, Flow Planner™ functions in a variety of settings including
distribution, manufacturing and repair operations. It can also be used to
expertly size forward or primary pick areas and reserve storage in distribution
centers or final output buffers as a simple option for shop/manufacturing
scheduling.
Flow Planner™ was derived from over five years of joint University
and Industry research at The Logistics Institute, partly funded by The National
Science Foundation. Using an array of algorithms, Flow Planner™ analyzes demand, lead
time, volumetrics, and cost information to calculate the most cost efficient bin
size for a required service level within the physical space limitations – all
driven by the pull model. Flow Planner™ utilizes both two-bin and min/max reorder point
logic. It also recommends the most cost effective flow path: Direct Dock to
Point-of-Use (Vendor direct delivery), Stockroom or Reserve to Point-of-Use, and
traditional kitting. It reduces or eliminates kitting in many cases, and reduces
dependency on forecasts. Flow Planner™ displays storage recommendations complete with
detailed cost data available in no other application. In addition, Flow Planner™ makes it
easy to run multiple "what-if" scenarios to determine the effect of
changing key variables like SKU lead time. With visual pull signals and
simplicity of Flow Planner™, management is freed to concentrate on those items that truly
require personal attention.